Cross-reference & replacement Sourcing Playbook Reviewed

What replaces a PC817, 4N35, 4N25, MOC3021 or TLP250?

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ICBOMS Sourcing Desk · Shenzhen Spot Market & Obsolescence Engineering
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Executive Sourcing Takeaway

Two rows here look interchangeable and are not. The PC817 is a four-pin device and the 4N25/4N35 row is six-pin, with base brought out — so the crossing between them is a footprint change, not a substitution. The MOC3021 is a six-pin optotriac in the same outline as the rest of its family, and the members of that family differ in a way the package cannot show: whether the output switches at the zero crossing or at an arbitrary point in the mains cycle. That is a datasheet property rather than a pin property, so read it before substituting in a triac circuit rather than after.

Table of Contents (9 points)

The substitutes, and what each row actually is

Original Package Verified substitute Level What changes
PC817 DIP-4 / SMD-4 LTV-817 drop-in Same DIP-4 footprint and pin order; SMD shares the standard four-pin land pattern
PC817 DIP-4 / SMD-4 EL817 drop-in DIP-4 / SMD-4 standard footprint
PC817 DIP-4 / SMD-4 TLP521-1 function only Standard DIP-4; verify orientation by the pin 1 dimple rather than by the marking
PC817 DIP-4 / SMD-4 HCPL-817 function only Standard DIP-4 / SMD-4 footprint
4N25 / 4N35 DIP-6 4N25 drop-in Standard six-pin DIP: 1 anode, 2 cathode, 3 NC, 4 emitter, 5 collector, 6 base
4N25 / 4N35 DIP-6 4N37 drop-in Identical six-pin DIP footprint
4N25 / 4N35 DIP-6 H11A1 function only Standard six-pin DIP pinout
4N25 / 4N35 DIP-6 PC817 do not insert DIP-4 against DIP-6 — a different footprint by construction
MOC3021 DIP-6 MOC3023 drop-in DIP-6 standard optotriac pinout, 1:1 with the family
MOC3021 DIP-6 MOC3041 function only Same DIP-6 pinout as the 302x family — read the trigger type from the datasheet
MOC3021 DIP-6 MOC3052 function only DIP-6 standard pinout
MOC3021 DIP-6 MOC3063 function only DIP-6 standard pinout
TLP250 DIP-8 TLP350 drop-in Standard eight-pin gate-drive optocoupler pinout across the row
TLP250 DIP-8 FOD3120 drop-in Standard eight-pin pinout
TLP250 DIP-8 HCPL-3120 function only Same eight-pin socket; the wide-body version is electrically the same part

Four pins against six pins

The PC817 is the optocoupler of an enormous range of consumer and industrial boards, and it is a four-pin part: light-emitting diode in, phototransistor out, nothing else bought with it. The 4N25 and 4N35 are six-pin parts of the same idea with the transistor base brought out to pin 6 — which is what makes them slower and more useful, because the base pin can be used to trim the response. Crossing between the two rows is a footprint change and, in the six-pin direction, a new circuit pin to decide about.

Within the six-pin row the pins are worth keeping at hand: 1 anode, 2 cathode, 3 no connection, 4 emitter, 5 collector, 6 base. The substituting hazard is orientation rather than order — some bodies carry variant markings, so the pin 1 dimple is the reliable reference.

The optotriac row, where the datasheet decides the circuit

The MOC3021 is a six-pin optotriac: an LED driving a triac output, used to switch mains loads from logic. Its family shares the DIP-6 outline and the pin order, and the members differ in a property the outline cannot express — whether the output turns on at the zero crossing of the mains cycle or at whatever point it is triggered. In a resistive load that is a detail; in an inductive load it changes what the triac sees and what the snubber has to handle. The package will accept the wrong member happily, so read the trigger type from the datasheet before substituting rather than diagnosing the result afterwards.

For a board that needs isolation it is worth remembering that a triac output optocoupler does not isolate the load the way a transistor-output part isolates a signal: the load side is still mains-referenced, and the isolation is between logic and load rather than around the load.

Gate-drive optocouplers are their own row

The TLP250 is the part that made it cheap to drive an IGBT or a power MOSFET from logic at mains potential, and its substitutes split into the ordinary eight-pin socket — the TLP350 and the FOD3120 — and the wide-body variant of the same part, where the isolation body is larger and the socket is not. The wide-body version is electrically the same device, which is exactly the substitution that fails a clearance review rather than a functional test.

What we will not claim

Every mapping above was checked against the manufacturer datasheet for package, pin order and output type, and where the datasheet did not support one it is not listed. One row carries do not insert because the pin count makes it impossible, and the optotriac rows are marked function only because the trigger type is the reader's to verify. Confirm against your own schematic and, on anything switching mains, against the load.

Parts named in this guide

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Each of these is a part or part family this guide covers, linked to the catalog row we hold for it — specifications, package, lifecycle stage and the datasheet where we have localized one. Where the guide names a family, the row shown is the orderable part number we stock. A part the guide covers but that is missing from this list is one we do not currently carry; send the number and it goes out for sourcing with the rest.

Part numberManufacturerDescription
PC817X1CSZ9FSHARP/Socle Technology—
LTV-817DatasheetLite-On Inc.OPTOISOLATR 5KV TRANSISTOR 4-DIP
EL817Everlight Electronics Co Ltd—
4N25Datasheetonsemionsemi 4N25, 1-channel optoisolator, DC input, transistor with base output, 5300Vrms isolation, 6-DIP (0.300", 7.62mm) through-hole package, -55°C to 100°C operating range.
4N35Datasheetonsemionsemi 4N35, single-channel DC-input optoisolator, 6-DIP through-hole, 5300Vrms isolation, transistor with base output, 100% min CTR at 10mA
4N37Datasheetonsemionsemi 4N3X series optocoupler, 4N37, 1-channel DC input, transistor with base output, 5300Vrms isolation, 6-DIP through-hole package, tube.
MOC3021DatasheetLite-On Inc.OPTOISOLATOR 5KV TRIAC 6DIP
MOC3023DatasheetLite-On Inc.OPTOISOLATOR 5KV TRIAC 6DIP
TLP250(F)Toshiba Semiconductor and Storage—
TLP350(F)Toshiba Semiconductor and Storage—
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How this guide is written

Written by the ICBOMS sourcing desk in Shenzhen and reviewed against the manufacturer documents and industry standards the guide cites. Statements are limited to what this desk does and how a part is judged — no indicative prices, lead times or stock counts, because those are quoted per line against a live check. Each guide carries the date it was last reviewed at the top of the page.