Cross-reference & replacement Sourcing Playbook Reviewed

What replaces a 7805, LM317, LM337, UC3842, TL494 or TNY277 in a power supply repair?

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ICBOMS Sourcing Desk · Shenzhen Spot Market & Obsolescence Engineering
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Executive Sourcing Takeaway

Three kinds of answer live in this family, and the repair dies when they are confused. The first is the same part in a different grade or package: LM317 and LM317T, TNY277 and TNY278, MC34063 and MC33063A — footprint-identical, and the substitution is safe. The second is a same-function part on a different footprint: the SMA-bodied M7 against the through-hole 1N4007, the SOT-23-5 ME6211 against the SOT-223 AMS1117 — a redesign, not a swap. The third is the trap that costs boards: TL494 and SG3525 share a 16-pin body and nothing else — inserting one into the other's footprint puts supply and outputs on the wrong pads. Same body is not the same part.

Table of Contents (8 points)

The substitutes, and what each one actually changes

Original Package Verified substitute Level What changes
LM317 TO-220 / SOT-223 / TO-92 / DPAK LM317T drop-in Same TO-220 die; pin order ADJ / OUT / IN
LM317 TO-220 / SOT-223 / TO-92 / DPAK LM317L function only TO-92, 100 mA class — lead order follows the package drawing
LM317 TO-220 / SOT-223 / TO-92 / DPAK LM338 function only 5 A member of the same family; TO-220 pin order matches
LM337 TO-220 / SOT-223 / TO-92 LM337L function only The 100 mA member in TO-92 / SO-8 — the package governs orientation
LM337 TO-220 / SOT-223 / TO-92 LM333 function only Higher-current negative member; verify the tab against the drawing
LM7805 TO-220 / TO-92 / DPAK 78L05 function only TO-92, 100 mA — the middle letter is the current grade
LM7805 TO-220 / TO-92 / DPAK 78M05 function only 500 mA class; DPAK tab sits on the output node in some makers
L7905 / L7912 TO-220 / TO-220FP / D2PAK L7912 drop-in Same negative family pin order — the digits choose the voltage
L7905 / L7912 TO-220 / TO-220FP / D2PAK L79xxAC drop-in Insulated TO-220FP and D2PAK options across the family
AMS1117-3.3 SOT-223 CJ1117-3.3 drop-in Direct 1:1 on the SOT-223 footprint
AMS1117-3.3 SOT-223 ME6211C33M5G function only SOT-23-5; 1.1 V dropout and ~5 mA quiescent current against the AMS1117 class
LM2596 TO-263 / TO-220-5 LM2576 pin-to-pin Same five-pin outline; the passive network around it is what differs
LM2596 TO-263 / TO-220-5 XL2596 drop-in Same five-pin outline from a domestic fab
LM2576 TO-220-5 / TO-263-5 LM2596 drop-in 150 kHz sibling on the same outline — read the inductor and capacitor ratings
LM2576 TO-220-5 / TO-263-5 LM2576HV drop-in Same footprint, higher input ceiling
MC34063 DIP-8 / SOIC-8 MC33063A drop-in Same 8-pin body; the passives around it are the design
MC34063 DIP-8 / SOIC-8 CW34063 drop-in Same body — the marking documents the fab
UC3842 DIP-8 / SOIC-8 UC2842 drop-in Same body and pinout across the temperature grades
UC3842 DIP-8 / SOIC-8 UC3843 pin-to-pin Pin-identical; the start-up and UVLO thresholds are what move
UC3842 DIP-8 / SOIC-8 UC3844 pin-to-pin Same 8-pin body and pin assignment
UC3842 DIP-8 / SOIC-8 UC3845 pin-to-pin Same pinout; check the maximum duty cycle for the topology
TL494 DIP-16 / SOIC-16 KA7500B drop-in Pin-identical — the board cannot tell them apart
TL494 DIP-16 / SOIC-16 MB3759 drop-in Pin-identical second source; verify markings on old stock
SG3525 DIP-16 / SOIC-16 UC3525A drop-in Same DIP-16 / SOIC-16 body across the family
TNY277 DIP-8C / SMD-8C TNY276 drop-in Same outline across the TinySwitch-III row — pick the power rung you need
TNY277 DIP-8C / SMD-8C TNY278 drop-in Identical footprint, one rung up
TNY277 DIP-8C / SMD-8C TNY280 drop-in Identical DIP-8C / SMD-8C footprint, top of the ladder
OB2263 SOT-23-6 / SOP-8 / DIP-8 OB2262 pin-to-pin Shared small-form packages across the row
OB2263 SOT-23-6 / SOP-8 / DIP-8 CR6842S function only Small-form packages per vendor — verify the pin drawing before a layout swap
TPS54302 SOT-23-THIN-6 TPS54202 pin-to-pin Identical land pattern — the family was laid out as one board scaled by current
TPS54302 SOT-23-THIN-6 TPS54308 pin-to-pin Identical SOT-23-THIN-6 pinout
TPS54302 SOT-23-THIN-6 TPS62933 function only SOT-583 against SOT-23-THIN-6 — different footprint

The trap: a shared body is not a shared pinout

The TL494 and the SG3525 are both 16-pin voltage-mode PWM controllers, both in DIP-16 and SOIC-16, both found in ATX supplies and inverters. They are not interchangeable, and the failure is not subtle: inserting one into the other's footprint puts the supply and the output drivers on the wrong pads. The same shape of error sits between the 78xx and 79xx rows — a positive regulator and its negative mirror share a body and a heater-tab silhouette, and nothing else.

The UC384x row is the opposite case and the one people over-correct. UC3842, UC3843, UC3844 and UC3845 are pin-identical and genuinely swappable, but the start-up and undervoltage-lockout thresholds differ between the rungs. In a bench repair that usually passes, because the supply comes up either way; in a production change it decides whether the converter starts at the input voltage you actually have, so it belongs on the checklist rather than in the drawer.

Where the grades hide

The 78xx and 79xx rows hide the current rating in one letter: 78L05 is 100 mA in TO-92, 78M05 is the 500 mA class, and the plain 7805 is 1 A in TO-220. Substituting downward is the error that looks like it works — the circuit runs, and then the regulator fails hot on the load that needed the bigger die. In the LM317 row the same ladder runs LM317L, LM317M, LM317, with the same consequence.

The AMS1117 deserves its own note because it is the most-copied 1 A regulator in prototype hardware, and its 1.1 V dropout and roughly 5–11 mA quiescent current are the two numbers that matter in a battery design. A low-dropout, low-Iq part such as the ME6211 is not a drop-in on the SOT-223 footprint, but it is the honest answer when the AMS1117 is running hot or draining the cell.

What we will not claim

Every mapping above was checked against the manufacturer datasheet for package, pinout and the ratings that decide a swap, and where the datasheet did not support a mapping it is not listed — including parts that are related rather than interchangeable, which is why the TL494 row here names only KA7500B and MB3759. Confirm against your own schematic before a redesign, and treat the level as the scope of the risk rather than a promise.

Parts named in this guide

Catalog
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Each of these is a part or part family this guide covers, linked to the catalog row we hold for it — specifications, package, lifecycle stage and the datasheet where we have localized one. Where the guide names a family, the row shown is the orderable part number we stock. A part the guide covers but that is missing from this list is one we do not currently carry; send the number and it goes out for sourcing with the rest.

Part numberManufacturerDescription
LM317BD2TR4GDatasheetonsemiIC REG LIN POS ADJ 1.5A D2PAK-3
LM337D2TR4GDatasheetonsemiIC REG LIN NEG ADJ 1.5A D2PAK-3
LM7805CTDatasheetonsemiIC REG LINEAR FIXED POS STD REG
LM2596S-3.3DatasheetTexas InstrumentsTexas Instruments SIMPLE SWITCHER® series, LM2596S-3.3, step-down buck regulator, fixed 3.3 V output, 3 A continuous, 150 kHz switching frequency, surface-mount TO-263-5 (DDPAK) package.
MC34063ADGDatasheetonsemiIC REG BUCK BST ADJ 1.5A 8SOIC
UC3842BD1R2GDatasheetonsemiIC REG CTRLR BST FLYBK ISO 8SOIC
TL494CDR2GDatasheetonsemiIC REG CTRLR BCK/PSH-PULL 16SOIC
KA7500BDatasheetonsemi—
TNY277GN-TLDatasheetPower IntegrationsIC OFFLINE SWITCH FLYBACK 8SMD
SG3525ADWR2GDatasheetonsemiIC REG CTRLR PUSH-PULL 16SOIC
L7905CV-DGDatasheetSTMicroelectronicsSTMicroelectronics L7905CV-DG, a fixed -5V negative linear regulator in TO-220, rated for 1.5A output with 60dB PSRR at 120Hz and over-temperature / short-circuit protection.
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How this guide is written

Written by the ICBOMS sourcing desk in Shenzhen and reviewed against the manufacturer documents and industry standards the guide cites. Statements are limited to what this desk does and how a part is judged — no indicative prices, lead times or stock counts, because those are quoted per line against a live check. Each guide carries the date it was last reviewed at the top of the page.